Reliability Coordinator
Blueprint Power
Entity:
Customers & Products
Job Family Group:
Job Description:
The primary purpose of the Reliability Coordinator is to provide functional process safety and improve process designs and narratives.
The Reliability Coordinator is to act as OMS tag in the maintenance department and to start-up RCA’s concerning technical performance in terms of reliability and maintainability of the assets.
The role will support Maintenance Planner and Maintenance Engineer in developing an annual maintenance plan and executes this plan by liaising with all internal and external stakeholders. The successful candidate will report to Lubricants Maintenance Manager and locate in Gemlik, Turkey.
Key Accountabilities
Review plant functional process safety and define the gaps, take necessary actions together with team to close the gaps
Lead or participate in root cause analyses (RCA) in order to tackle the root cause of issues and offer a sustainable solution.
Consider ETPs (Engineering Technical Practice) in all maintenance works and OMS (Operating Management System) standards
Develop related risk assessment such as what if, LOPA, FMEA, HAZOP, etc. for existing and new assets.
Work with the Operation and CI teams to ensure asset utilization and overall equipment effectiveness (OEE)
Review operation processes and establish improvement areas and leads or participates in CI projects for design and execution phases.
Support Maintenance Engineer to improve total productive maintenance (TPM)
Ensure adherence to the Life Cycle Asset Management (LCAM) process. Create and keep updated long term asset maintenance and replacement plan. Reliability Coordinator will be a member of Plant Capex committee and provide input to CAPEX plan.
Support the team to develop the most effective working methods. (determining required hours, drawing up operating sequences, drawing up work instructions).
Support preventive maintenance, inspection and calibration programs meeting business requirements (availability and reliability, HSSE legislation and regulations, Asset Integrity and Total Cost of Ownership).
Follow up and register periodical maintenance, exemptions, excursitions of safety critical equipments (SCE).
Key user Engineering Asset Management tool (EAM-Ultimo)
Assessment of deficiencies in spare-part management, determine (critical) spare parts plan and item catalogue gatekeeping
Purchase activities at the absence of Maintenance Planner in compliance with company ethical values, policies and procedures and fulfilling within the framework of HSSE practices and rules.
Control the materials incoming and leaving for the Engineering Department and keeping the relevant records at the absence of Maintenance Planner.
Manage Capex projects which were assigned to him by Engineering Manager or Maintenance Manager.
Accountable to fulfill WWC(working with contractors) process for maintenance contractors.
Perform maintenance contractor evaluations/audits to understand whether they will comply with bp/Castrol expectations in performing safe & reliable operations.
Coordinate and reviewing contracts with suppliers and evaluate contractors to improve their service/goods continuity, improve SLA quality.
Control KPIs to ensure the continuous improvement of maintenance activities and review long term availability killers & set actions.
Grant work permits related to the maintenance group in accordance with RAT, when required necessary risk assessments to be conducted.
Have comprehensive knowledge of COW policy(control of work) and taking active role as area authority, performing authority, lifting coordinator, ground disturbance coordinator, etc.
Accountable from soft/hardcopy technical documents such as maintenance manuals, records, training records, back-ups, etc.
Responsible for reviewing maintenance procedures and instructions then updating them accordingly. He shall support Maintenance Manager to create new procedures and HITRAs for maintenance activities.
Prepare method statements for work permits and initial risk assessment. Training of technicians and ensures that implementing safely maintenance activities according to related HITRAs or work permits.
Key challenges of the role
Reaching records for existing old equipment.
Setting up and managing our systems according to BP-Castrol Quality requirements.
Always work in accordance with all internal/external standards regarding safety and the environment.
Prioritisation of activities is a challenge due to the intensity of work.
The requirement to be on site on some weekends due to maintenance activities to be performed on weekends.
Managing stress when malfunctions arise due to the need to find a quick solution.
Managing relationship with contractors during difficult and stressful occasions.
Managing relationship with stakeholders with regard to legal licences with state officials and local institutions.
Managing relationship with technicians during difficult and stressful occasions.
Planning (nature and impact), scope of impact (Team, BU, Segment, BP globally)
Authorized for the communications and follow-up of works within its field of responsibility regarding HSSE issues.
Co-ordinates some investment works according to the budget means and human resources.
Improve suppliers’ capacities and diversity.
Substitutes Maintenance Planner during his absence.
In this role, we have the following requirements:
Essential knowledge and experience
Min. 5 years relevant working experience in maintenance.
Bachelor’s degree in Engineering disciplines; Mechanical, Electrical/Electronic, Chemical, Industrial, Mechatronics.
Good interpersonal skills and verbal and written communication skills
Excellent self-motivation, organizational and prioritization skills
Working with flexible working hours especially weekend overtimes
Desirable criteria
Similar roles in career.
Oil/gas industry experience is preferred.
Supply Chain experience.
Knowledge about Total Productive Maintenance (TPM)
Competencies
System Thinking
Execution Capability
Balances Immediate and Long-term Priorities
Drives Innovative Business Improvements
Delivers Results
Imports and Exports Good Ideas
Develops and Inspires Others
HSSE (Health, Safety, Security and Environment) Management
Process and Quality Improvement
Customer focus
Familiar with technical standards and specifications
Knowledge, skills and abilities
Experience about different EAM tools such as Maximo, Ultimo, Boysweb, etc.
Analytical skill and sound financial understanding
Strong skills in problem solving and anticipate and manage changes as well as tensions
Computer Literacy in MS Office especially Excel, Word and Power Point
Result oriented
Languages Needed:
English - Fluent
Turkish - Fluent
HSSE Accountabilities
Issue work permits in areas of responsibility
Prepare risk analyses
Update relevant documents and HITRA’s
Prepare supplier and contractor assessments
Usage Compass, IRIS, Cockpit and RAT which are related with safety
Legally Required Training and Accountabilities
Perform works in co-ordination with the Maintenance Manager.
Report Engineering works to Maintenance Manager.
Be accountable to the project leader for the participated projects.
Travel Requirement
Relocation Assistance:
Remote Type:
Skills:
Legal Disclaimer:
We are an equal opportunity employer and value diversity at our company. We do not discriminate on the basis of race, religion, color, national origin, sex, gender, gender expression, sexual orientation, age, marital status, socioeconomic status, neurodiversity/neurocognitive functioning, veteran status or disability status. Individuals with an accessibility need may request an adjustment/accommodation related to bp’s recruiting process (e.g., accessing the job application, completing required assessments, participating in telephone screenings or interviews, etc.). If you would like to request an adjustment/accommodation related to the recruitment process, please contact us.
If you are selected for a position and depending upon your role, your employment may be contingent upon adherence to local policy. This may include pre-placement drug screening, medical review of physical fitness for the role, and background checks.